Published 13 Oct 2025
Cracked Hearing Aid Shell? How to Fix or Replace It Safely
Cracked, chipped, or broken hearing aid casing? Learn what causes it, how to fix it at home, and when to get a professional shell replacement — plus free pickup.
Introduction
Dropped your hearing aid and noticed a crack? Or maybe the plastic casing is peeling, split, or feels loose?
You’re not alone. A damaged hearing aid shell is a common issue — but acting quickly can save the device (and your wallet).
In this guide, you’ll learn why shells crack, how to stop it from getting worse, and the safest ways to repair or replace them.
Common Signs of Shell Damage
- Visible crack or chip on the casing
- Device feels loose or wobbly
- Buttons no longer press properly
- Moisture or dirt entering the device
- Pain or discomfort while wearing
Why Hearing Aid Shells Crack or Break
1.
Accidental Drops or Impact
The most common cause — dropping your hearing aid on hard surfaces can fracture or weaken the plastic casing.
2.
Long-Term Wear & Tear
Years of daily use, exposure to heat, sweat, or rough handling can cause micro-fractures that eventually split.
3.
Poor Manufacturing or Fit
Some entry-level or ill-fitting aids develop pressure points that crack over time — especially in custom molds
4.
Improper Cleaning or Storage
Using harsh tools, dropping aids during cleaning, or storing them in humid areas can accelerate casing damage.
Try These Fixes Before Replacing the Shell
1.
Use Transparent Hearing Aid Tape (Temporary)
Clear adhesive films are available that seal cracks temporarily and prevent further moisture or debris entry. Not a long-term fix, but better than nothing.
2.
Dry the Aid Thoroughly
Moisture trapped in a cracked casing can cause internal damage. Place the aid in a drying box or use silica packs overnight.
3.
Avoid DIY Superglue Repairs
Never apply glue directly. It can damage the mic or receiver and make proper repair impossible. Leave resealing to professionals.
4.
Schedule a Shell Replacement
Audiologists can rebuild the shell — matching the fit, material, and electronics — often for far less than buying a new aid.
When to Call a Pro
📣 If your hearing aid shell is split open, sharp-edged, or loose enough to wiggle — stop using it immediately.
Even if it still ‘works,’ internal parts may get damaged with time.
👉 Book a Free Pickup & Expert Shell Repair — Available Across 50+ Indian Cities
#1
India’s Shell Repair Team
HearingGuru’s audiology network has repaired thousands of cracked, chipped, and dented hearing aids.
We match shell materials, color, and contours to ensure a like-new finish.
✅ Free Home Pickup | ✅ Certified Repairs | ✅ 7-Day Warranty
Real Repair Case
Mrs. Khan from Lucknow dropped her BTE Phonak aid during a morning walk. The case split, and the buttons sank in.
Our team replaced the outer shell, realigned the components, and returned it fully functional within 4 days.
❔
Expert FAQ’s
Q: Can a cracked hearing aid still work?
A: Yes, but damage may worsen over time. Moisture or dirt could enter and cause internal failure.
Q: Can you repair a cracked hearing aid at home?
A: No. Only tape may work short-term. For safety and comfort, shell replacement should be done professionally.
Q: How much does hearing aid shell replacement cost?
A: Depends on brand and model, but is often 10–30% of the cost of a new aid. Ask us for a free estimate.
Related Articles
- Hearing Aid Not Turning On? Try These Fixes
- Battery Door Broken? What to Do
- Moisture Damage in Hearing Aids – Full Guide
Final CTA – Let’s Fix That Cracked Shell
Don’t wait until your hearing aid fails completely. Cracks only get worse.
Let our experts inspect and rebuild your hearing aid casing professionally — with free pickup and full warranty.
👉 Book Your Free Diagnosis & Repair
Dr Sudheer Pandey
94% of readers found this post helpful
0 Votes
Click a star to add vote